What is the Thermal Deburring Method (TEM)

Thermal deburring (TEM), also known as the Thermal Energy Method, is a thermo-chemical deburring process used to remove burrs created during machining (e.g., drilling, milling) and other manufacturing steps. Classified as a chemical ablation process in DIN 8590, TEM uses a controlled combustion reaction that oxidizes burrs quickly—especially burrs in internal cross-holes, intersecting bores, and complex channels.

How TEM deburring works:
Parts are loaded into a bell-shaped, hydraulically sealed deburring chamber. A precisely metered oxygen–fuel gas mixture is introduced and ignited. During the reaction, temperatures of approximately 2,500–3,300°C occur and burrs combust in less than 20 milliseconds. Because the exposure time is extremely short, the base material is not mechanically processed and the metallurgical properties (structure, hardness) typically remain unchanged—resulting in repeatable deburring outcomes.

Materials:
TEM is used on many metals (e.g., steel, stainless steel, cast iron, aluminum, brass) and on selected thermoplastics (application-dependent), such as PA, PE, PTFE, PUR, and PMMA. Injection-molded parts without glass fiber may also be suitable depending on geometry and material behavior.

Manufacturer / More technical details:
iTEM deburring machines are developed and manufactured by ATL (Germany). For specifications, applications, and automation options, see the detailed ATL overview.
→ ATL TEM machinery construction & applications

Before After

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What are the Advantages of Thermal deburring


  • Uniform and complete burr removal on external edges and internal features (cross-holes, intersecting bores) in a single operation
  • Repeatable results with stable process parameters for production environments
  • No mechanical tools → minimal tool wear and reduced maintenance effort
  • Short cycle times suitable for high-throughput manufacturing
  • Maintains functional surfaces because deburring is non-contact (effect is concentrated on the burr)
  • Deburring results can be tuned from sharp burr-free edges to slightly rounded contours (material/spec dependent)
  • Low energy use per part can reduce operating cost at scale
  • Flexible fixturing adapts to different part geometries
  • Effective on complex geometries that are difficult to deburr manually or mechanically

Industries

Hydraulic / Pneumatic part for thermal deburring

Hydraulic / Pneumatic

automotive part for thermal deburring

Automotive

Mech. Engineering / Defence part for thermal deburring

Mech. Engineering / Defence

medical parts for thermal deburring

Medical / Plastic

Zinc / Aluminium Die Casting part for thermal deburring

Zinc / Aluminium Die Casting

brass_casting

Brass / Casting Fittings

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